TSB 02-2-2 |
- COOLANT - COOLANT SEEPAGE AT INTAKE MANIFOLD CROSS-OVER - VEHICLES EQUIPPED WITH 4.6L 2V ENGINE ONLY
- ENGINE - 4.6L 2V - COOLANT SEEPAGE AT INTAKE MANIFOLD CROSS-OVER
|
| Publication Date: JANUARY 17, 2002 |
FORD: | 1996-1997 THUNDERBIRD 1996-2001 CROWN VICTORIA, MUSTANG 2002 EXPLORER |
LINCOLN: | 1996-2001 TOWN CAR |
MERCURY: | 1996-1997 COUGAR 1996-2001 GRAND MARQUIS |
ISSUE:
Some vehicles may exhibit an Intake Manifold crossover (first runner) coolant seepage condition. This may be caused by a crack in the Intake Manifold coolant crossover.
ACTION:
Inspect the suspect Intake Manifold for a coolant leak at the first runner cross-over area (Figure 1). If coolant seepage is found in this area, order the appropriate Service Kit and install parts, by referring to the appropriate Model Year Workshop Manual (Section 303-01).
4.6L 2V INTAKE MANIFOLD INSPECTION/REPLACEMENT
Refer to Figure 1 for inspection of coolant seepage. If seepage is found, order one of the following Service Kits to repair.
| 1998-2000 - Police/Limo - Crown Victoria, Grand Marquis, Town Car - KIT- F8AZ-9424-CA |
| Part Number |
Description |
Quantity |
| F8AZ-9424-CB |
Intake Manifold |
1 |
| F8AZ-10153-GA |
Alternator Brace |
1 |
| N806178-S309 |
Water Outlet Connection Bolts |
2 |
| XW7Z-9439-AA |
Intake Manifold Gasket |
2 |
| F1VY-8255-AA |
O-Ring For Thermostat |
1 |
| XW13-8B274-AA |
Upper Radiator Hose |
1 |
| 1W7Z-8592-AA |
Water Outlet Connector |
1 |
| F8AZ-6A946-CA |
Engine Cover |
1 |
| N808455-S100 |
Nut |
1 |
| W705310-S309 |
Stud |
1 |
| SK 1W7E-9E473-BA |
Instruction Sheet |
1 |
| 2002 Explorer - KIT- 1L2Z-9424-AA |
| Part Number |
Description |
Quantity |
| 1L2Z-9424-FA |
Intake Manifold |
1 |
| 1L2Z-10153-DA |
Alternator Brace |
1 |
| W708309-S437 |
Water Outlet Connection Bolts |
2 |
| YL3Z-9439-BA |
Intake Manifold Gasket |
2 |
| F1VY-8255-AA |
O-Ring For Thermostat |
1 |
| SK 1W7E-9E473-BA |
Instruction Sheet |
1 |
| 1999-2001 Mustang - KIT- 1R3Z-9424-AAA |
| Part Number |
Description |
Quantity |
| 1W7Z-9424-AA |
Intake Manifold |
1 |
| 1R3Z-10153-AA |
Alternator Brace |
1 |
| W708309-S437 |
Water Outlet Connection Bolts |
2 |
| YL3Z-9439-BA |
Intake Manifold Gasket |
2 |
| F1VY-8255-AA |
O-Ring For Thermostat |
1 |
| 2R33-12B637-AD |
Wiring Harness |
1 |
| SK 1W7E-9E473-BA |
Instruction Sheet |
1 |
| 1996-1998 Mustang, 1996-1997 Thunderbird, Cougar - KIT- F6SZ-9424-AA |
| Part Number |
Description |
Quantity |
| F8AZ-9424-CB |
Intake Manifold |
1 |
| F8AZ-10153-EA |
Alternator Brace |
1 |
| W708309-S437 |
Water Outlet Connection Bolts |
2 |
| XW7Z-9439-AA |
Intake Manifold Gasket |
2 |
| F1VY-8255-AA |
O-Ring For Thermostat |
1 |
| XL1U-10329-BA |
Alternator Insulator (10.6 N-m (93 Lb-in.) Nut torque) |
1 |
| SK 1W7E-9E473-BA |
Instruction Sheet |
1 |
| 2001 - Retail - Crown Victoria, Grand Marquis, Town Car - KIT- 1W7Z-9424-AAA |
| Part Number |
Description |
Quantity |
| 1W7Z-9424-AA |
Intake Manifold |
1 |
| 1W7Z-10153-CA |
Alternator Brace |
1 |
| W708309-S437 |
Water Outlet Connection Bolts |
2 |
| YL3Z-9439-BA |
Intake Manifold Gasket |
2 |
| F1VY-8255-AA |
O-Ring For Thermostat |
1 |
| SK 1W7E-9E473-BA |
Instruction Sheet |
1 |
| 1998-2000 - Retail - Crown Victoria, Grand Marquis, Town Car - KIT- F8AZ-9424-BAA |
| Part Number |
Description |
Quantity |
| F8AZ-9424-CB |
Intake Manifold |
1 |
| F8AZ-10153-FA |
Alternator Brace |
1 |
| N806178-S309 |
Water Outlet Connection Bolts |
2 |
| XW7Z-9439-AA |
Intake Manifold Gasket |
2 |
| F1VY-8255-AA |
O-Ring For Thermostat |
1 |
| XW13-8B274-AA |
Upper Radiator Hose |
1 |
| 1W7Z-8592-AA |
Water Outlet Connector |
1 |
| F8AZ-6A946-CA |
Engine Cover |
1 |
| N808455-S100 |
Nut |
1 |
| W705310-S309 |
Stud |
1 |
| SK 1W7E-9E473-BA |
Instruction Sheet |
1 |
| 1996-1997 Crown Victoria, Grand Marquis, Town Car - KIT- F8AZ-9424-AAA |
| Part Number |
Description |
Quantity |
| F8AZ-9424-CB |
Intake Manifold |
1 |
| F8AZ-10153-EA |
Alternator Brace |
1 |
| W708309-S437 |
Water Outlet Connection Bolts |
2 |
| XW7Z-9439-AA |
Intake Manifold Gasket |
2 |
| F1VY-8255-AA |
O-Ring For Thermostat |
1 |
| SK 1W7E-9E473-BA |
Instruction Sheet |
1 |
| 2001 - Police/Limo - Crown Victoria, Grand Marquis, Town Car - KIT- 1W7Z-9424-BA |
| Part Number |
Description |
Quantity |
| 1W7Z-9424-AA |
Intake Manifold |
1 |
| 1W7Z-10153-DA |
Alternator Brace |
1 |
| W708309-S437 |
Water Outlet Connection Bolts |
2 |
| YL3Z-9439-BA |
Intake Manifold Gasket |
2 |
| F1VY-8255-AA |
O-Ring For Thermostat |
1 |
| SK 1W7E-9E473-BA |
Instruction Sheet |
1 |
| PART NUMBER |
PART NAME |
| F8AZ-9424-CA |
Service Kit - Intake Manifold |
| 1L2Z-9424-AA |
Service Kit - Intake Manifold |
| 1R3Z-9424-AAA |
Service Kit - Intake Manifold |
| F6SZ-9424-AA |
Service Kit - Intake Manifold |
| 1W7Z-9424-AAA |
Service Kit - Intake Manifold |
| F8AZ-9424-BAA |
Service Kit - Intake Manifold |
| F8AZ-9424-AAA |
Service Kit - Intake Manifold |
| 1W7Z-9424-BA |
Service Kit - Intake Manifold |
OTHER APPLICABLE ARTICLES:NONE
WARRANTY STATUS:Information Only
OASIS CODES:402000, 499000
 Figure 1 - Article 02-2-2
|