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$1500 96-04GT Supercharger kit "how its done"

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$1500 96-04GT Supercharger kit "how its done" - 6/3/2007 8:58:08 PM   
Frostbitten

 

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Joined: 7/26/2006
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Many many people have been asking me how I got my supercharger kit for less than $1500. Well, this is how its done. Please make this a sticky.

Even if you dont have an 00-04 you can still get it done just as cheap. I have just quoted prices for a non-intercooled Vortech setup. Search through http://www.superchargersonline.com  and you can find prices for different makes and models. I do not work for them but they just have good service and they helped me build my kit.

This is a list of parts youll need to buy.

Vortech Bracket Assembly $289
http://www.superchargersonline.com/product_detail.asp?PartNumber=V4FL111-031
includes:
3/8-16 x 1-3/4" HXHD G8
3/8" AN960 Flat Washers
Belt, K061080-Gatesd Saleen
Mach, 2000 GT Mtg. Brkt
8mm x 1.25 x 65 Soc
8mm x1.25 x 140 HXH
5/16 AN-Washer
6mm x 1.0 x 50mm HXHD Zinc
8mm x 1.25 x 25 HXHD
Radiator Pipe-Stnlss
#24 Gold Seal Hose C
Adel Clamp, 3/4' ID
10-24 x 1/2 Soc HD Cap, Zinc Plt
#10 Flat Washer
10mm x 1.50 x 140 Hex Head
10mm Washer, Zinc Plated
10mm x 1.5 x 65 Bolt, SHCS
#8 x 3/4 Sheet Metal
2000 2V Idler Ply Assy.
Idler Plt Assy, 2V GEN3
Idler Pulley, 6Rib 3" Flangd
Dust Cover (Idler Pulley)
12mm x 1.75 x 20mm Pld
Spacer, Idler Plate 2V G3
3/8-16 x G8 HXHD
1/4 SAE Washer, Pltd
M8 x 1.25 x 140 Bolt

Vortech Discharge Assembly $189
http://www.superchargersonline.com/product_detail.asp?PartNumber=V4FH112-020
includes:
Discharge Tube
3" x 2" Sleeve
2-3/4" x 2" Sleeve
#44 Hose Clamps
#48 Hose Clamps
#16 Hose Clamps
Bosch Bypass Valve
1" x 3.5" Heater Hose
1" x 13.5" Heater Hose
5/32" x 52" Vacuum Line
5/32" TEE
1" Hose Union
1" x 90 Degree Rubber Elbow

Vortech Air Intake Assembly $204
http://www.superchargersonline.com/product_detail.asp?PartNumber=V4FH112-010
includes:
90 Degree Intake Elbow
MAF Meter Bracket Assembly (be sure to order the correct size if you are using a 90mm MAF)
#56 Hose Clamps
3-1/2" x 2" Sleeve
3-1/2" x 9" Flex Hose
#52 Hose Clamps
Air Filter
1/4-20 x 3/4" SHCS
1/4-20 Nylock Nuts
1/4"SAE Washers
Inlet Elbow
3/4" NPT x 1" Hose Fitting
5/8" x 48" Hose
3/4" x 27" Hose
7/16" Rubber Grommet
5/8" Barb

Vortech Oil Feed Assembly $22
http://www.superchargersonline.com/product_detail.asp?PartNumber=V4FH130-026
includes:
1/4" x 26" Oil Feed Hose
.525 Crimp Ferrules
#4 Swivel x 1/4" Hose Barb Fitting
1/8" NPT -4 x 45 Degree male Elbow
1/4" NPT Street TEE
1/4" NPT x -4 90 Degree Fitting
-4 Flare to 1/4 NPT

Vortech Oil Drain Assembly $23
http://www.superchargersonline.com/product_detail.asp?PartNumber=V4FH130-036
inlcudes:
1/2" x 14" Oil Drain Hose
#8 Stainless Hose Clamps
90 Degree 1/2" Alum. Tube
Tube Nut
Male Connector

Vortech Bracket Assembly: $289
Vortech Discharge Assembly: $189
Vortech Air Intake Assembly: $204
Vortech Oil Feed Assembly: $22
Vortech Oil Drain Assembly: $23
Total: $727 before tax/shipping

That is cost for EVERY single item you need to put a Vortech S, SQ, or T trim on your 2000-2004 Mustang GT. Only thing left to buy is the head unit. They are fairly easy to find if you search Ebay, SVTperformance.com, or Corral.net . A used S-trim sells between $400-800 depending on assumed mileage and condition. I bought mine for $700 with discharge pipe and intake. If you want a new head unit they cost $1849 for a brand new satin V-1 s-trim. A used head unit WILL be alot cheaper and perform just as well. Even if the unit needs a rebuild, the cost is about $350 from vortech or you can find some performance shops that can do it for around $100. Mine was in great condition when I picked it up from a guy on Ebay. Even bieng a 6 year old head unit it had no shaft play and seems to be in perfect condition.

If you find a head unit for $600, add the cost of the hardware ($727) and this comes out to $1327 for a COMPLETE vortech s-trim setup every part new but the head unit and fuel injectors. Even if you paid say $800 it would just come out to $1527 before tax and shipping. 96-98 models with the return style fuel system will need a FuelManagementUnit also.

Install takes a full days work to get it done right. Anyone with general knowledge of removing and installing bolts on the front of the timing cover, removing the belt, using a pipe tap, and swapping non-pressed pullies can perform this install.

Heres the install manual: http://www.vortecheng.com/pdf/manuals/4FH4FL218im.pdf

BTW my ebay head unit is still in perfect condition after 20,000 miles of street/track time.

INTERCOOLER:
You have three choices:
Vortech Air-Water http://www.superchargersonline.com/product_detail.asp?PartNumber=V8N301-030
 $1599
Paxton Air-Air http://www.superchargersonline.com/product_detail.asp?PartNumber=PAX1300001
$1399
DIY Ebay kit
$200~

I went with an Ebay intercooler and found BTI piping from a guy on Ebay so my install was a little easier.

Non-intercooled setups will make around 350-370whp on 8psi. Intercooled setups can make 370-390whp on 8psi and over 400whp on 10psi with supporting mods on a 99-04 GT.

< Message edited by Frostbitten -- 4/28/2008 2:59:36 PM >


_____________________________

03 GT 5spd
Hellion 62mm w/Flowmaster cat back, Forged shortblock, UPR kmember with MMR A arms and MMR coilovers, svt focus pump w/BAP, SCT BA3000
coming: ported heads, turbo cams, aeromotive fuel system
Post #: 1
RE: $1500 96-04GT Supercharger kit "how its done&q... - 6/3/2007 9:44:15 PM   
luckythirteen13

 

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luckythirteen13's photo gallery
impressive

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TWIN TURBO!! Because bottles are for babies and superchargers blow

FOR SALE:
nitrous kit


(in reply to Frostbitten)
Post #: 2
RE: $1500 96-04GT Supercharger kit "how its done&q... - 6/4/2007 12:19:02 AM   
r.barn


Posts: 5259
Joined: 2/5/2006
Status: offline
r.barn's photo gallery
www.treadstoneperformance.com has some damn nice air to air intercoolers
for about $400 also.


_____________________________


"They that can give up essential liberty to obtain a
little temporary safety deserve neither liberty nor safety.
"

Ben Franklin
Plaque in Statue of Liberty

(in reply to luckythirteen13)
Post #: 3
RE: $1500 96-04GT Supercharger kit "how its done&q... - 6/4/2007 3:35:56 PM   
610sWolf


Posts: 47
Joined: 4/8/2007
From: Louisville, Ky
Status: offline
Nice write up man, I'm strapped for cash right (two sons, finding new place to live),but really want the performance boost to the car, I'm going to look into this.

(in reply to r.barn)
Post #: 4
RE: $1500 96-04GT Supercharger kit "how its done&q... - 6/5/2007 6:53:30 PM   
thbdjacks


Posts: 114
Joined: 3/29/2007
Status: offline
you got any pics to post of your setup installed?

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Eibach Sportlines, Tokico 5-Ways, BBK LT Headers, BBK O/R H-Pipe, Magnaflow Catback, FFRP 3.73, FFRP Aluminum Drivshaft, Vortec V-2 SQ S-Trim High-Output Syste

(in reply to 610sWolf)
Post #: 5
RE: $1500 96-04GT Supercharger kit "how its done&q... - 6/5/2007 7:05:19 PM   
Frostbitten

 

Posts: 794
Joined: 7/26/2006
Status: offline
quote:

ORIGINAL: thbdjacks

you got any pics to post of your setup installed?





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Attachment (4)

< Message edited by Frostbitten -- 6/5/2007 7:08:05 PM >


_____________________________

03 GT 5spd
Hellion 62mm w/Flowmaster cat back, Forged shortblock, UPR kmember with MMR A arms and MMR coilovers, svt focus pump w/BAP, SCT BA3000
coming: ported heads, turbo cams, aeromotive fuel system

(in reply to thbdjacks)
Post #: 6
RE: $1500 96-04GT Supercharger kit "how its done&q... - 6/5/2007 7:09:11 PM   
Frostbitten

 

Posts: 794
Joined: 7/26/2006
Status: offline
another


Thumbnail Image


Attachment (1)

_____________________________

03 GT 5spd
Hellion 62mm w/Flowmaster cat back, Forged shortblock, UPR kmember with MMR A arms and MMR coilovers, svt focus pump w/BAP, SCT BA3000
coming: ported heads, turbo cams, aeromotive fuel system

(in reply to Frostbitten)
Post #: 7
RE: $1500 96-04GT Supercharger kit "how its done&q... - 6/6/2007 12:28:53 AM   
jst854


Posts: 235
Joined: 5/14/2006
Status: offline
so basically this is everything i would need besides the head unit and supporting mods? http://www.superchargersonline.com/product_detail.asp?PartNumber=V3FH218-010

(in reply to Frostbitten)
Post #: 8
RE: $1500 96-04GT Supercharger kit "how its done&q... - 6/7/2007 8:26:37 PM   
Frostbitten

 

Posts: 794
Joined: 7/26/2006
Status: offline
quote:

ORIGINAL: jst854

so basically this is everything i would need besides the head unit and supporting mods? http://www.superchargersonline.com/product_detail.asp?PartNumber=V3FH218-010


Yes, that does include everything, but you should not buy the complete "mounting kit" because it costs ALOT more than if you were to buy the parts seperately through the "accessories" part of the website. That kit is $1700 where you could get all the same parts for $750 through the accessories section. Its crazy why they would charge that much simply because its a "kit".


_____________________________

03 GT 5spd
Hellion 62mm w/Flowmaster cat back, Forged shortblock, UPR kmember with MMR A arms and MMR coilovers, svt focus pump w/BAP, SCT BA3000
coming: ported heads, turbo cams, aeromotive fuel system

(in reply to jst854)
Post #: 9
RE: $1500 96-04GT Supercharger kit "how its done&q... - 6/8/2007 10:18:53 AM   
performance_stangs97

 

Posts: 187
Joined: 10/15/2005
Status: offline
Thanks alot for posting this thread, I think this is the way Im going to go

(in reply to Frostbitten)
Post #: 10
RE: $1500 96-04GT Supercharger kit "how its done&q... - 6/8/2007 12:18:26 PM   
yellowgtstang18

 

Posts: 1605
Joined: 4/6/2006
From: Indianapolis
Status: offline
how much would spark plugs,fuel pump, mass air meter,  cost

_____________________________

01 Yellow Gt (AUTO)
Mac Longtubes
Mac off road h
Flowmasters
75 mm t/b and plenum
March pulleys
Diablo tuner
Dry 100 shot
4.10s
12.67 in 1/4 with 2.04 60 foot
[img]http://img111.imageshack.us/img111/9458/chromeia1.[img]

(in reply to performance_stangs97)
Post #: 11
RE: $1500 96-04GT Supercharger kit "how its done&q... - 6/8/2007 1:44:00 PM   
mvr



Posts: 4471
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From: CT/Keesler AFB
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quote:

ORIGINAL: yellowgtstang18

how much would spark plugs,fuel pump, mass air meter,  cost


+1, how much would those ad to the total.  i am very interested in this setup.


_____________________________


2001 Black GT 5spd
EXHAUST VIDEO

(in reply to yellowgtstang18)
Post #: 12
RE: $1500 96-04GT Supercharger kit "how its done&q... - 6/8/2007 1:47:36 PM   
ZW99GT



Team MF Member #099
Posts: 6816
Joined: 11/1/2004
Status: offline
Why would you leave out the 99GT? Why wont it work with them?

_____________________________





If bottles are for babies, why does everyone else cry about it?


(in reply to yellowgtstang18)
Post #: 13
RE: $1500 96-04GT Supercharger kit "how its done&q... - 6/8/2007 6:37:58 PM   
Frostbitten

 

Posts: 794
Joined: 7/26/2006
Status: offline
quote:

ORIGINAL: performance_stangs97

Thanks alot for posting this thread, I think this is the way Im going to go


no problem, if you have any questions pm me, ill be glad to help.


_____________________________

03 GT 5spd
Hellion 62mm w/Flowmaster cat back, Forged shortblock, UPR kmember with MMR A arms and MMR coilovers, svt focus pump w/BAP, SCT BA3000
coming: ported heads, turbo cams, aeromotive fuel system

(in reply to performance_stangs97)
Post #: 14
RE: $1500 96-04GT Supercharger kit "how its done&q... - 6/8/2007 6:52:52 PM   
Frostbitten

 

Posts: 794
Joined: 7/26/2006
Status: offline
quote:

ORIGINAL: yellowgtstang18

how much would spark plugs,fuel pump, mass air meter,  cost


I run NGK TR6 plugs which are about $2 each so around $16 for all 8. I have a Walbro 255 fuel pump that cost me about $125, but you should go with an SVT Focus pump. It is also 255LPH and costs about $90. Some people get by with the stock MAF on 8psi, but most end up needing a 90mm Lightning MAF. They cost about $75-$100 new on ebay. There are many listings for it at that price. You will also need bigger fuel injectors, preferably 42# . You can buy the MAF and injectors as a package for $300 new.

So in total its about $400 for spark plugs, injectors, MAF, and fuel pump all brand new parts. Look on ebay and you can find good deals for used parts also.


_____________________________

03 GT 5spd
Hellion 62mm w/Flowmaster cat back, Forged shortblock, UPR kmember with MMR A arms and MMR coilovers, svt focus pump w/BAP, SCT BA3000
coming: ported heads, turbo cams, aeromotive fuel system

(in reply to yellowgtstang18)
Post #: 15
RE: $1500 96-04GT Supercharger kit "how its done&q... - 6/8/2007 6:57:42 PM   
Frostbitten

 

Posts: 794
Joined: 7/26/2006
Status: offline
quote:

ORIGINAL: ZW99GT

Why would you leave out the 99GT? Why wont it work with them?


Oh but it will. Sorry I must have forgotten to mention the 99 models. They require a different bracket than the later models. Heres the link......http://www.superchargersonline.com/product_detail.asp?PartNumber=V4FH100-002

There are a little different instructions for the 99 models also. Thats all covered in the installation manual. Theres a link for the manual in the initial post.


_____________________________

03 GT 5spd
Hellion 62mm w/Flowmaster cat back, Forged shortblock, UPR kmember with MMR A arms and MMR coilovers, svt focus pump w/BAP, SCT BA3000
coming: ported heads, turbo cams, aeromotive fuel system

(in reply to ZW99GT)
Post #: 16
RE: $1500 96-04GT Supercharger kit "how its done&q... - 6/10/2007 4:19:04 PM   
c_rizzle05

 

Posts: 30
Joined: 6/30/2006
Status: offline
Would this piping and such work with say... a novi?

(in reply to Frostbitten)
Post #: 17
RE: $1500 96-04GT Supercharger kit "how its done&q... - 6/10/2007 9:28:09 PM   
gidiup01


Posts: 569
Joined: 7/13/2006
From: Chicago
Status: offline
Awesome info...if you were to buy the head unit new through them it's still $800 less than the complete kit. What head unit is required? I see they have options for curved/straight discharges and clockwise/counter clockwise rotation.

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366/384

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Post #: 18
RE: $1500 96-04GT Supercharger kit "how its done&q... - 6/10/2007 10:48:44 PM   
Frostbitten

 

Posts: 794
Joined: 7/26/2006
Status: offline
straight discharge.....pretty sure its clockwise rotation. You can use either V1 or V2 S-trim, SQ-trim, or T-trim

_____________________________

03 GT 5spd
Hellion 62mm w/Flowmaster cat back, Forged shortblock, UPR kmember with MMR A arms and MMR coilovers, svt focus pump w/BAP, SCT BA3000
coming: ported heads, turbo cams, aeromotive fuel system

(in reply to gidiup01)
Post #: 19
RE: $1500 96-04GT Supercharger kit "how its done&q... - 6/10/2007 11:56:08 PM   
Shawn02GT

 

Posts: 1156
Joined: 11/13/2004
Status: offline
our blowers are counter-clockwise rotation

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2002 silver GT - Vortech V2SQ and full bolt-ons



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