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Old 06-03-2007, 10:58 PM   #1
Frostbitten
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Default $1500 96-04GT Supercharger kit "how its done"

Many many people have been asking me how I got my supercharger kit for less than $1500. Well, this is how its done. Please make this a sticky.

Even if you dont have an 00-04 you can still get it done just as cheap. I have just quoted prices fora non-intercooled Vortech setup.Search throughhttp://www.superchargersonline.com and you can find prices for different makes and models. I do not work for them but they just have good service and they helped me build my kit.

This is a list of parts youll need to buy.

Vortech Bracket Assembly $289
http://www.superchargersonline.com/p...er=V4FL111-031
includes:
3/8-16 x 1-3/4" HXHD G8
3/8" AN960 Flat Washers
Belt, K061080-Gatesd Saleen
Mach, 2000 GT Mtg. Brkt
8mm x 1.25 x 65 Soc
8mm x1.25 x 140 HXH
5/16 AN-Washer
6mm x 1.0 x 50mm HXHD Zinc
8mm x 1.25 x 25 HXHD
Radiator Pipe-Stnlss
#24 Gold Seal Hose C
Adel Clamp, 3/4' ID
10-24 x 1/2 Soc HD Cap, Zinc Plt
#10 Flat Washer
10mm x 1.50 x 140 Hex Head
10mm Washer, Zinc Plated
10mm x 1.5 x 65 Bolt, SHCS
#8 x 3/4 Sheet Metal
2000 2V Idler Ply Assy.
Idler Plt Assy, 2V GEN3
Idler Pulley, 6Rib 3" Flangd
Dust Cover (Idler Pulley)
12mm x 1.75 x 20mm Pld
Spacer, Idler Plate 2V G3
3/8-16 x G8 HXHD
1/4 SAE Washer, Pltd
M8 x 1.25 x 140 Bolt

Vortech Discharge Assembly $189
http://www.superchargersonline.com/p...er=V4FH112-020
includes:
Discharge Tube
3" x 2" Sleeve
2-3/4" x 2" Sleeve
#44 Hose Clamps
#48 Hose Clamps
#16 Hose Clamps
Bosch Bypass Valve
1" x 3.5" Heater Hose
1" x 13.5" Heater Hose
5/32" x 52" Vacuum Line
5/32" TEE
1" Hose Union
1" x 90 Degree Rubber Elbow

Vortech Air Intake Assembly $204
http://www.superchargersonline.com/p...er=V4FH112-010
includes:
90 Degree Intake Elbow
MAF Meter Bracket Assembly (be sure to order the correct size if you are using a 90mm MAF)
#56 Hose Clamps
3-1/2" x 2" Sleeve
3-1/2" x 9" Flex Hose
#52 Hose Clamps
Air Filter
1/4-20 x 3/4" SHCS
1/4-20 Nylock Nuts
1/4"SAE Washers
Inlet Elbow
3/4" NPT x 1" Hose Fitting
5/8" x 48" Hose
3/4" x 27" Hose
7/16" Rubber Grommet
5/8" Barb

Vortech Oil Feed Assembly $22
http://www.superchargersonline.com/p...er=V4FH130-026
includes:
1/4" x 26" Oil Feed Hose
.525 Crimp Ferrules
#4 Swivel x 1/4" Hose Barb Fitting
1/8" NPT -4 x 45 Degree male Elbow
1/4" NPT Street TEE
1/4" NPT x -4 90 Degree Fitting
-4 Flare to 1/4 NPT

Vortech Oil Drain Assembly $23
http://www.superchargersonline.com/p...er=V4FH130-036
inlcudes:
1/2" x 14" Oil Drain Hose
#8 Stainless Hose Clamps
90 Degree 1/2" Alum. Tube
Tube Nut
Male Connector

Vortech Bracket Assembly: $289
Vortech Discharge Assembly: $189
Vortech Air Intake Assembly: $204
Vortech Oil Feed Assembly: $22
Vortech Oil Drain Assembly: $23
Total: $727 before tax/shipping

That is cost for EVERY single item you need to put a Vortech S, SQ, or T trim on your 2000-2004 Mustang GT. Only thing left to buy is the head unit. They are fairly easy to find if you search Ebay, SVTperformance.com, or Corral.net . A used S-trim sells between $400-800 depending on assumed mileage and condition. I bought mine for $700 with discharge pipe and intake. If you want a new head unit they cost $1849 for a brand new satin V-1 s-trim. A used head unit WILL be alot cheaper and perform just as well. Even if the unit needs a rebuild, the cost is about $350 from vortech or you can find some performance shops that can do it for around $100. Mine was in great condition when I picked it up from a guy on Ebay. Even bieng a 6 year old head unit it had no shaft play and seems to be in perfect condition.

If you find a head unit for $600, add the cost of the hardware ($727) and this comes out to $1327 for a COMPLETE vortech s-trim setup every part new but the head unit and fuel injectors. Even if you paid say $800 it would just come out to $1527 before tax and shipping. 96-98 models with the return style fuel system will need a FuelManagementUnit also.

Install takes a full days work to get it done right. Anyone with general knowledge of removing and installing bolts on the front of the timing cover, removing the belt, using a pipe tap, and swapping non-pressed pullies can perform this install.

Heres the install manual: http://www.vortecheng.com/pdf/manuals/4FH4FL218im.pdf

BTW my ebay head unit is still in perfect condition after 20,000 miles of street/track time.

INTERCOOLER:
You have three choices:
Vortech Air-Waterhttp://www.superchargersonline.com/p...ber=V8N301-030
$1599
Paxton Air-Air http://www.superchargersonline.com/p...ber=PAX1300001
$1399
DIY Ebay kit
$200~

I went with an Ebay intercooler and found BTI piping from a guy on Ebay so my install was a little easier.

Non-intercooled setups will make around 350-370whp on 8psi. Intercooled setups can make 370-390whp on 8psi and over 400whp on 10psi with supporting mods on a 99-04 GT.[8D]
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coming: ported heads, turbo cams, aeromotive fuel system
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Old 06-03-2007, 11:44 PM   #2
luckythirteen13
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Default RE: $1500 96-04GT Supercharger kit "how its done"

impressive
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Old 06-04-2007, 02:19 AM   #3
r.barn
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Default RE: $1500 96-04GT Supercharger kit "how its done"

www.treadstoneperformance.com has some damn nice air to air intercoolers
for about $400 also.
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Old 06-04-2007, 05:35 PM   #4
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Default RE: $1500 96-04GT Supercharger kit "how its done"

Nice write up man, I'm strapped for cash right (two sons, finding new place to live),but really want the performance boost to the car, I'm going to look into this.
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Old 06-05-2007, 08:53 PM   #5
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Default RE: $1500 96-04GT Supercharger kit "how its done"

you got any pics to post of your setup installed?
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Old 06-05-2007, 09:05 PM   #6
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Default RE: $1500 96-04GT Supercharger kit "how its done"

Quote:
ORIGINAL: thbdjacks

you got any pics to post of your setup installed?


[IMG]local://upfiles/44338/0ACE005472FC48F08C494D942F029FA0.jpg[/IMG]

[IMG]local://upfiles/44338/D8D96DB89D92448EA7F45C62B5C86C27.jpg[/IMG]

[IMG]local://upfiles/44338/98476F382ADB47108F4A48FF5EDDC30C.jpg[/IMG]
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03 GT 5spd
Hellion 62mm w/Flowmaster cat back, Forged shortblock, UPR kmember with MMR A arms and MMR coilovers, svt focus pump w/BAP, SCT BA3000
coming: ported heads, turbo cams, aeromotive fuel system
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Old 06-05-2007, 09:09 PM   #7
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Default RE: $1500 96-04GT Supercharger kit "how its done"

another

[IMG]local://upfiles/44338/026A502524444364B713792717B2ACAD.jpg[/IMG]
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03 GT 5spd
Hellion 62mm w/Flowmaster cat back, Forged shortblock, UPR kmember with MMR A arms and MMR coilovers, svt focus pump w/BAP, SCT BA3000
coming: ported heads, turbo cams, aeromotive fuel system
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Old 06-06-2007, 02:28 AM   #8
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Default RE: $1500 96-04GT Supercharger kit "how its done"

so basically this is everything i would need besides the head unit and supporting mods? http://www.superchargersonline.com/p...er=V3FH218-010
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Old 06-07-2007, 10:26 PM   #9
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Default RE: $1500 96-04GT Supercharger kit "how its done"

Quote:
ORIGINAL: jst854

so basically this is everything i would need besides the head unit and supporting mods? http://www.superchargersonline.com/p...er=V3FH218-010
Yes, that does include everything, but you should not buy the complete "mounting kit" because it costs ALOT more than if you were to buy the parts seperately through the "accessories" part of the website. That kit is $1700 where you could get all the same parts for $750 through the accessories section. Its crazy why they would charge that much simply because its a "kit".
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03 GT 5spd
Hellion 62mm w/Flowmaster cat back, Forged shortblock, UPR kmember with MMR A arms and MMR coilovers, svt focus pump w/BAP, SCT BA3000
coming: ported heads, turbo cams, aeromotive fuel system
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Old 06-08-2007, 12:18 PM   #10
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Default RE: $1500 96-04GT Supercharger kit "how its done"

Thanks alot for posting this thread, I think this is the way Im going to go
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