RE: Best Cai
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RE: Best Cai - 6/27/2006 7:42:04 PM
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pat6674u
 Posts: 753
Joined: 3/16/2006 From: Rancho Cucamonga, CA Status: offline
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I would most certainly flunk this class. I hope you're a mechanic or nuclear engineer or something. You may have missed your calling if not. Great info by the way.
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RE: Best Cai - 6/27/2006 9:47:09 PM
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KnotBand
Posts: 186
Joined: 5/17/2006 Status: offline
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quote:
ORIGINAL: pat6674u I would most certainly flunk this class. I hope you're a mechanic or nuclear engineer or something. You may have missed your calling if not. Great info by the way. not quite sure who you were refering to, but I do have a degree in mechanical engineering and I am a licensed in the state of Texas. I might not know much about cars (self admitidly), but when you break it down into theory of how it works, I can understand that stuff.... I know why it works, but now how it works.
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RE: Best Cai - 6/27/2006 10:16:55 PM
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rygenstormlocke
 Posts: 4815
Joined: 7/4/2005 Status: offline
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quote:
ORIGINAL: KnotBand quote:
ORIGINAL: pat6674u I would most certainly flunk this class. I hope you're a mechanic or nuclear engineer or something. You may have missed your calling if not. Great info by the way. not quite sure who you were refering to, but I do have a degree in mechanical engineering and I am a licensed in the state of Texas. I might not know much about cars (self admitidly), but when you break it down into theory of how it works, I can understand that stuff.... I know why it works, but now how it works. I was about to ask you what you did for a living. My hats off to you man. Impressive stuff.
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RE: Best Cai - 6/27/2006 11:20:23 PM
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LX200
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< Message edited by LX200 -- 6/28/2006 8:46:31 PM >
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RE: Best Cai - 6/27/2006 11:45:25 PM
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LX200
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< Message edited by LX200 -- 6/28/2006 8:47:00 PM >
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RE: Best Cai - 6/27/2006 11:52:15 PM
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pat6674u
 Posts: 753
Joined: 3/16/2006 From: Rancho Cucamonga, CA Status: offline
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After reading those last few posts, maybe I do have a 70 I.Q.
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RE: Best Cai - 6/28/2006 12:01:08 AM
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LX200
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We are all a 70 IQ in some area, and a 140 in another. I always wished I was 140 in picking up chicks. There I was a 60.
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RE: Best Cai - 6/28/2006 12:15:13 AM
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KnotBand
Posts: 186
Joined: 5/17/2006 Status: offline
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I was trying to keep it simple by using the engine as a black box. In doing so, it becomes an open system with an actuall flow in and flow out, where the above analysis applies. If you break it down to each piston and assume a closed system (even though you do have flow in and out), a simple way of putting it is, the actual work done by each piston is given by the pressure of the air in the cylinder times the change in volume. Going back to your ideal gas law that pressure = density * R*T, the higher the density, the higher the density, the higher the pressure, the more work you get. Your little ideal gas law equation manipulation is incorrect because it is a polytropic (or adiabitc) process, and you end up with p1 = t1(p2/t2)^1.4, or something like that...all of my reference material is at work and I don't remember off the top of my head exactly. You are also isolating the combustion process, but you are not taking into acount that gas has a certian HHV, something like 20,000 btu/lb.......and your injectors introduce a given amount of fuel with a specific mass (this is fuel injection, not carburation where you get some sort of vaporiztion effect), so you can only add so much heat to the air. any excess air is well, excess air...that is why you have O2 sensors in your exhaust....when they read to much excess air, you get an engine light telling you that your combustion process is not completing, meaning, you have more air in your system than you can combust and need to adjust the computer to add more fuel, which is where tuning comes in. It is very simple if you look at how supercharges and turbo's work...they compress the air (i.e., make it more dense), then it goes into your pistons...more dense, higher pressure, more work, increased horsepower. of course, all of this is just a very simplified format because to do it right, you would have to know the initial temperature and pressure of the air going into the intake......if it is truly a CAI and is pulling colder air in than what is under the hood, then you would have to look at the conduction from the air under the hood to the intake tube, then the convective heat transfer from the tube to the intake air. Then you would also have to look at the pressure of the ambient air, the static pressure of the filter, and the tube, and end up with a temperuate and pressure (and therefore every other thermodynamic property you can think of). You would also have to know the mechanical efficency of your engine by measuring the temperuatre and pressure of the exhaust, which you could find the enthalpy, and knowing the temperature and pressure of the intake, you know the entropy, and can find the perfect enthalpy of the exhaust, then just do a little h1-h2/h1-hs (or something like that) to find the efficency. The bottom line is, this would be a very detailed calculation with many unknowns without raw data. The best way to figure all of this out is to run some tests in a lab. But if you ask my professional opinion, when asked if you get the hp gain from the current CAI's we all have come to love and use, it is from the increased air flow, not because it is drawing in cooler temperature. If you look at how the filter is placed in the engine compartment, there is no place to draw cooler air from, you are getting the same air that your stock set up was getting. That hunk a junk heat shield is nothing. Even if you did raw in cooler air, you have a large mass of air under the hood it would mix with prior to entering the intake which would warm it up, then you have the convective heat transfer from going through the intake tubing. All in all, you are probably getting a few degrees cooler air, which if you look at P = density*R*T, and calculate actaul psi, you difference is in the thens to hundreths of a psi, which is nothing when you plug it into the P*delta V and change it to horse power. quote:
ORIGINAL: LX200 Knot.... well... I am not sure your analysis is correct either. An engine is a positive displacement device. The piston moves down, creates an opening of a FIXED volume, and air can flow in to fill this volume. The ACTUAL cubic feet of air moving into an engine is based on the RPM's of the engine, and the total volume displaced with each RPM. For our 4 liter engines, each RPM displaces 4 liters of volume. Each cylinder gets a shot at sucking in 4.0L/6 or 0.66 Liters of air during a single revolution (I think.... maybe it takes two revolutions for all six cylinders to get a shot at intake??????). Now, at any RPM, the amount of energy that can be produced is based on the amount of fuel that can be combusted in the cylinder during the combustion step. The only thing the fuel can use is oxygen molecules, so, at any FIXED RPM (and hence a fixed ACTUAL volume of air moving through the engine), the only way to get more power is to have more oxygen molecules in the volume of any cylinder. This happens when the air density entering the cylinder is more dense, and hence has more molecules of O2. Now, why did I do the Rankine temperature calc. Rankine is a "thermodynamic" or absolute temperture scale. This means that it can be used in a thermodynamic "equation of state". The old equation PV = nRT is such an equation of state. this equation can be rearranged to read n = P*V/R*T it can further be rewritten as n/V = P/R*T or Density = P/RT where n is the number of mole of gas, in this case air. Moles is just another measure of matter. V is the volume, so n/V becomes density. Now, to see how many more moles of air you get when you change the Pressure or Temperature, you can write two equations for two different states Density1 = P1/R*T1 (oh ya, R is just a constant) Density2 = P2/R*T2 Then to see how much the density has changed due to the two conditions divide the first equation by the second..... you get.... Density1/Density2 = P1*R*T2 / P2*R*T1 Now since R is in the numerator and denominator, and P1 = P2 (i.e. we are looking just at temp changes) we end up with Density1/Density2 = T2/T1 As long as you use a ratio of THERMODYNAMIC temperature scale temps, this works.... Fahrenheit temps DON'T work in this equation. So, my previous analysis stands. Air that is 30% cooler contains about 10% more molecules of air for a given volume. Hence 10% more oxygen molecules entering the cylinder and ready to be ignited.... and the potential to make 10% more power. From the website http://www.straightdope.com/mailbag/mtempscales.html "As for whether just one temperature scale can be used for all purposes, in principle the answer is yes, provided it is an absolute scale (i.e., one whose zero point is the absolute zero of thermodynamic temperature). Certain physical relationships (such as the equivalence of heat and work, rates of chemical reactions, the ideal gas equations of state, the kinetic theory of gases, and the laws governing heat transfer) depend on multiplying or dividing temperatures. You won't get correct answers if you use a scale with an arbitrary zero point. Therefore around 1860, two absolute temperature scales were developed: the Rankine scale, based on the Fahrenheit degree, and the Kelvin scale, based on the centigrade degree. Note that the SI unit of temperature is called the "kelvin" (not "degree kelvin"). The freezing point of water is 273.15K and 491.67Ra"
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RE: Best Cai - 6/28/2006 12:18:56 AM
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KnotBand
Posts: 186
Joined: 5/17/2006 Status: offline
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wrong....it is used all the time to analyze turbine engines, yes, this is a positive displacement engine, but you have the same chemical reactions in both. and that was the open form of the the first law, not the closed form. open means flow, hence the mass flow rate term. quote:
ORIGINAL: LX200 I am also not sure the assumption that there is a very minimial effect from the shield is correct. It the car is just sitting still, with a general convective type of air flow under the hood, there will be a fair amount of mixing. BUT, when a car is moving forward, there is a high rate of airflow moving from the front of the car, through the engine compartment, down under the car and out the back. This tends to sweep air across the engine and out the back. Now, with all the crap under the hood, there will be all sorts of turbulent flows, but, in general, the air flow is from front to back. This is why air filters are best up front. I believe this airbox could see air 10 or 20 degree less than the general air swirling under the hood.... But... I have no way to prove this. But, what the heck... lets figure it out. I am going to pick up a couple of thermometers, place one on one side of the airbox, and one on the inside of the airbox, and we what we have. This will be interesting.... Oh ya... you qouted first law of thermodynamics in your analysis. You used the closed form of the equation, and this is an open system. Also, the first law is for non reacting systems. An engine is a chemical reactor, so you need to add terms to account for chemical reaction in the system, and work the system does on the surroundings, so the old m*Cp*dt is not sufficient to analyze an engine.
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RE: Best Cai - 6/28/2006 12:20:43 AM
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KnotBand
Posts: 186
Joined: 5/17/2006 Status: offline
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I am done with this, I get enough of this at work. it is all to hard to prove because of all of the unknowns.
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RE: Best Cai - 6/28/2006 12:30:12 AM
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bscottie
Posts: 515
Joined: 2/11/2006 Status: offline
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quote:
ORIGINAL: stangman53 Does anyone have any documentation on WHP for different CAI'S I have a mac and I am not happy with it I have a slight bog on takeoff and parkway entrance form a roll. I was either thinking about the Demolet or the C & L. Any response would be helpful. get a dyno tune on your car and you will probably see the difference, a lot of good info posted here but facts are there were some better results with different CAI's, the C&L and Demolet seem to be close in recorded numbers and many different opinions and results with all others
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RE: Best Cai - 6/28/2006 12:47:47 AM
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LX200
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< Message edited by LX200 -- 6/28/2006 8:47:40 PM >
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RE: Best Cai - 6/28/2006 11:10:13 AM
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KnotBand
Posts: 186
Joined: 5/17/2006 Status: offline
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ok, since I haven't dealt with IC engines in about 8 years when I took thermo, i had to do some digging on some examples. here is what i found....take it for what it is worth. first the cycle efficiency was calculated. efficiency = 1-(1/compression ratio)^.4 for the mustang, the compression ratio is 9.7, so the efficency is .597, or roughly 60%. Next, the temperature at the end of compression was calculated. T2 = T1*(compression ratio)^.4 now, T1 is what the "variable" is when talking weither the CAI's colder air contributes to the more hp, or the more air flow, so T1 will be what we change. Lets use 200F first. T2 = 659.67R*(9.7)^.4 = 1637R. next the example calculated the heat added = Cv*(T3-T2), where T3 is the temperature of the exhaust. Since this is unknows, lets just assign a value.....the example used 1650F, or 2110R, so the head added = .17*(2110-1637) = 80 BTU/lb of air. Then you multiply that times the cycle efficiency of .6 and get 48 BTU/lb or air. Since air will be measured in lb/hr, we can go ahead and throw in the conversion factor to see how much effect the BTU/lb has on horsepower. so, 80 times mass flow of air (lb/hr) times 3.929*10^-4 = .03*mass air flow now lets use 90 degrees F...going through the same process, you get .0298*mass air flow.....hmmm..which is less than the hotter air......which I said would happen in an earlier post. now we look at the mass flow rate of air since it is the other factor. This is made up of denisty and volumetric flow rate. The density of air at 200F is .0598 lb/ft^3, and at 90F is .075lb/ft^3. It doesn't take a genius to see that the colder air will have a higher horsepower. now, if you want to look at it as density = #of moles/volume, fine...yes the higher the density, the larger number of moles for a constant volume, but I don't know one engineer that deals with moles, and the last time I used them was in chemistry class. also, take a look at the equations, they are all based on an open system, which is what my first analysis was....and therefore, correct. The numbers were not, because I have no data to use, but the theory was correct. Ironically, we were both talking about the same thing, but most people don't talk about moles. also, you can see why I used the polytropic process....because it is important and has everything to do with how much work is produced by an engine. just because you add 30% more air molecules, that doesn't mean it has a large effect on the horsepower created by the engine.....just like if you add 1 million gallon of water to the ocean, you added a lot of water, but in the over all scheme of things, it doesn't amount to a hill of beans.
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RE: Best Cai - 6/28/2006 11:36:03 AM
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LX200
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< Message edited by LX200 -- 6/28/2006 8:48:01 PM >
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RE: Best Cai - 6/28/2006 1:06:23 PM
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boss 244
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um, I had to quit reading that cause my head hurt. I'll bet there is a race team that could use some one like you. those tiny tiny increases are what it's all about. Thumbnail Image
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MACLT'sMACprochamber4:10tlocctcrankpulley70mmthrottlebodycoil/livewiresC&LcaiJ&MLCA's adjpanhardbarspringtechspringsGTrearswaybarBMRradsupportpowerhouse411alumdriveshaft UPRadjrearupperlinkT/AgirdleBMRantisquatbraillelightweightbattery13.898@97.84 mp
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RE: Best Cai - 6/28/2006 2:23:26 PM
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KnotBand
Posts: 186
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um, no, I did take into acount the heat associated with the chemical reaction......that is where you add heat via combustion, and get the difference in temperature from the air after compression to after combustion...which is where all of the power is derived...in the power stroke. Then you have your losses. I don't think you understood the example I gave. There are three temperatures in it...the intake temp, the temp after compression, and the temperautre after combustion (which I had to guess at) Why are we talking about superchargers and such anyway? Wasn't this supposed to be a discussion on what contributes to the hp gain in a CAI? That is all I am talking about. In fact, i don't even know why you are being so billigerant towards my comments. They are not incorrect. They are all based on theory. In fact, the example I gave came right out of my study material for the P&P exam. If you can't see that we are saying the same thing, in just different ways, then you need to go back to thermo class or something. Besides, in all of your posts, you assume the 10% incrase in air molecules or whatever is convereted to hp. Cycle efficiency, mechanical losses, incomplete combustion, etc.....that is why shoving 10% more air molecules in the piston in insignificant. If that gave you 10% gain, you are only looking at 20 hp. You can see from my example, that the cycle efficiency is 60%, so you only get 12hp gain, then you have your mechanical losses which will take it down below 10 hp, at the flywheel, then you lose even more to the wheels. More air based on temperature is insignificant. The gain is from the increase in mass air flow, which is because of the increased density with cooler air and the increased flow rate. Not to mention we haven't even figured out what the intake temperatures are at stock and with a CAI. i still conted they are the same. Yes, you have a heat shield with the CAI, but you also have an air box on the stock filter with an opening facing forward. The CAI just gives you a larger opening by removing the filter box and having a larger filter. quote:
ORIGINAL: LX200 "just because you add 30% more air molecules" WHAT!!!!! Adding 30% more air and 30% more fuel will have a HUGE effect on the engine. If it didn't, a supercharger would have no effect on an engine. The only reason you use a Supercharger is to jam more O2 molecules into a fixed space, so you can spray more full in, combust the fuel, generate more gas for expansion, and have this expanding gas do work against the piston. By your logic, a supercharger would not have an appreciable effect on engine performance. Yet, in reality, it has a massive effect. Adding colder air with more molecules achieves the same thing.... more O2 molecules in the cylinder and hence more fuel can be added, and more power made. This point CAN'T BE DEBATED. IT'S FACT. Your heat analysis totally misses all the heat associated with the chemical reaction of combustion... you know, heat of reaction? This is why exhaust is so hot, not because of a temperature rise associated with Polytropic compression. The chemical reaction releases massive heat, causing the gases inside the cylinder to expand and push the piston out, doing work. NO analysis of an engine can be done without considering the KEY step which is combustion. You state.... "now, if you want to look at it as density = #of moles/volume, fine...yes the higher the density, the larger number of moles for a constant volume, but I don't know one engineer that deals with moles, and the last time I used them was in chemistry class. " Well, that's because you hang out with mechanical engineers, and don't deal with chemical reactions, which is what is occuring during the combustion step. I'm a chemical engineer and EVERYTHING involving reactions and mass transfer is done in moles. Moles are the accounting used in chemical reactions. AND, my analysis was looking at a RATIO... so who cares if it's moles or mass... it's a ratio, units of measure cancel in a ratio, remember? That's why Cp/Cv is a unitless constant. It's a ratio. And, adding 30% more water to the ocean would have a huge effect. Not use why you use the example of adding some minute percentage of water to the ocean. I don't get the connection. I'm done discussing this one...
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RE: Best Cai - 6/28/2006 3:35:14 PM
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LX200
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< Message edited by LX200 -- 6/28/2006 8:48:34 PM >
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RE: Best Cai - 6/28/2006 4:51:57 PM
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KnotBand
Posts: 186
Joined: 5/17/2006 Status: offline
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So you finally broke down and became a dick. I could tell you wanted to a long time ago. well lets see, since I don't know what I am talking about, lets talk about you for a second. In my post above, I described to you why a temperature ratio analysis won't work. Yea, you figured out a ratio, but iyou seem to think that is the final answer. Second, I guess you have never taken a temperature difference because if you subtract 50 degrees from 100 degrees F, you get 50, and if you subtract the Rankine equivalents, you get 50. Like I said before, the temperature difference is equal weither it is in rankine or ferinheight. Second, you go back to my Q=m*cp*dt and say it is for a closed system. For the second time, you are wrong, this is for an open system...hence the mass flow term...it indicates flow, and flow happens in an open system. You seem to think this doesn't apply to an engine, I guess your engine doesn't have air coming in and going out of it. I bet that is real interesting. You can teach thermo huh....glad i didn't have you for a professor, i would have everything backwards. Third, I said I didn't think your temperature thing you did was right, I didn't say it was flat out wrong......and I mainly said that because it is not totally correct....there was no account for any inefficiencies in the cycle.......but I guess you wouldn't teach efficiencies i your thermo class, damn, if I had you as a professor I could have totally skipped entropy. I reiterate the fact I don't know any engineers that use moles......I would be curious to know what they would be used for in a centrifugal compressor. I have used all kinds of compressors, and what size of compressor a multimillion dollar compressor would be. And finally, the funniest thing I read in your total defensive response is the fact that you think mechanical engineers design bridges. Hell, I wouldn't drive over a bride a mechanical engineer designs either. I wasn't trying to start an arguement, I was trying to talk through the answer to the original question because I have been curious about the same thing, but you totally discounted anything I had to say. We are both guilty of trying to "one-up" the other, but i said a long time ago that we were talking about the same thing, just in different ways...... I know what i am talking about, I don't need your approval to validate it. I will just take pleasure in knowing at least I was a man about it and gave you credit after I thougth it all through, worked some things out, and compared it to what you were saying. You on the otherhand, just got defensive and decided to be a bitch about the whole thing. Funny, I have only known one other chemical engineer, at my last job, a nuclear bomb factory (yes that is true, and yes, that is to one up the multimillion dollar compressor thing), and he was a moron and a dick as well..........there must be some sort of class for this in the chemical engineer cirriculum. (I had to get one last shot it) Hey kettle, the phone is for you, it is the pot. Kisses, BigStudly quote:
ORIGINAL: LX200 Listen pal, go back and read the thread from the start. YOU were the first one who outright stated that what I had said was WRONG. And guess what, it wasn't wrong. Then you dropped little cuts about "my little ideal gas law" when that was precisely the thermo concept to prove my point (again, supported by web source so you can learn some thermo). From minute one of this thread, you've set yourself up as the expert who totally refuted what I said. Then your other cutting comments like "no engineers I know use moles" as if my use of moles instead of a mass unit of measure somehow means I don't know as much as you or your mechanical engineering pals (and mechanical engineers at my company, who design multi-million dollar centrifugal compressors use moles all the time). Then you told me that I can't use the Rankine temperature scale to calculate a ratio of temperatures to find the effect on density (further insinuating I don't know what I am talking about) , COMPLETELY proving you lack even the most basic understanding of thermodynamics. Absolute temperature scales are taught in the first week, you must have missed this class. I even cited a web source that explained what an absolute temperature scale is, so you can brush up. Your blabbing about Rankine just being Fahrenheit with larger numbers made me laugh out loud. If that's all it was, why do you think it was developed??? Becasue many years ago somebody who understood thermo (unlike yourself) realized that it would be beneficial to have an ABSOLUTE temperature scale with degree increments that lined up with the Fahrenheit scale. Go back to thermo class? I can teach it. So again, review the thread from your first response, and maybe you'll see you were actually the first one to suggest I didn't know what I was talking about on multiple accounts, and refuted me by quoting the adiabatic, closed system form of the first law (Q=m*cp*dT), as if that meant something. So Knotband, if you want to tell me I don't know what I'm talking about, do your homework, because you were wrong on every point you made. If you had approached this topic by saying "Hum, that's interesting, and I think this is what you are trying to say, but I have another view" this would have been an entirely different thread. But you downright said I don't know what I'm talking about, so you can expect a response in kind. I think if anybody reads this whole thread they'll realize YOU don't know what your talking about. I've actually been nice up till now. Most of your messages are incoherent babble designed to mask the fact that you screwed the pooch on your first response to me and were totally incorrect in your assessment of that post. Now I'm done talking to you about this. Personally, I don't think you know what you're talking about and you don't think I know what I'm talking about, so lets just drop it. Go ahead, take your last shot. I'll give that to you. But also, if you've worked on any bridge designs in your area, please let me know which ones... I'd like to plan alternate routes.
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