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TCI Ratchet Shifter Install

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Old 12-27-2008, 01:07 PM
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tdbrown75
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Default TCI Ratchet Shifter Install

First Impressions and Quality:

First off the quality of this TCI unit is absolutely top notch, it’s an OEM (better actually) quality part. The more I look at all the detail which went into the engineering of this unit, the more I am amazed. For those of you wondering why the unit costs as much as it does, it’s a complete shifter assembly which bolts right into the factory mount points using factory hardware, uses the factory shift cable, factory electronics connector, and requires no modification whatsoever.

Overall the unit has a solid feel and looks absolutely fantastic. From the real leather boot to the billet handle, this shifter is going to grab some attention at shows. This shifter harkens back to the old school ratchet style shifters while providing modern conveniences and style. Before I continue, I would like to add a plug for Doug @ BAMA for shipping me his very first unit. As always, Doug goes above and beyond in taking care of his customers.

Features and Functionality:

Here is how it works. To move shifter from PARK position, you must have the ignition on and depress the brake pedal. Then pull back on Park Release Arm and while holding arm, pull back on shifter handle and put in desired position. To ratchet the shifter, put it in D position and pull handle back to ratchet down one gear. You must ratchet back and forth for each gear. You do not need to hold the Park Release Arm while ratcheting the shifter. To put shifter back into Neutral, Reverse or Park, you must pull back on the Park Release Arm.

The O/D button is located on the indicator strip above park. It’s a flush mount contact style button like the ones used on electronics. Although it’s located on the indicator strip, the button itself does not illuminate and the O/D light in the dash continues to provide an indicator when the O/D is switched off.

There is no cheesy orange “bar” that moves to indicate gear selection, LEDs were used to ensure the gear selection is clearly visible in the daylight hours. They show either amber or white/green and dims when the parking lights are turned on (night).

Because the O/D button is located on the indicator strip, you can replace the shifter handle. It's screwed on a threaded shaft and uses a nut to counter tighten and lock the billet handle into place (for alignment purposes). I really like the one it comes with, and will be keeping it but it is nice to know there are other options out there.

The boot is not an accordion style rubber boot like the concept pictures which were released a couple years back. It’s got a genuine leather boot which seems very well made and is securely attached to the unit.

Installation Tools and Tips:

You will need the following tools to perform a proper installation:

·Access to a lift, or hydraulic floor jack and jack stands.
·Phillips head screwdriver.
·Small, flat head screwdriver.
·Socket wrench with 10MM deep well socket, 7 mm socket, and extension(s).
·Torque wrench (in/lbs).

It’s helpful to review the Ford Service Manuals to familiarize yourself with the steps prior to the install. There are two I would recommend for this particular installation.

1.Selector Lever Removal and Installation: http://iihs.net/fsm/?dir=258&viewfil...or%20Lever.pdf
2.Selector Lever Cable Adjustment: http://iihs.net/fsm/?dir=257&viewfil...Adjustment.pdf

I’ll cover most of the steps outlined in the service manual during the installation, but some may find the blow out diagrams particularly helpful.

Installation Steps:

Step 1: Apply parking brake and put shifter in D position. Disconnect Battery. Raise vehicle and secure with jack stands. NOTE: I only had to raise the front of the vehicle to comfortably access the shift cable.



Step 2: Remove shifter bezel by gently prying up on both sides and ends. Do NOT pry up in one area!



Step 3: Remove top of center console by removing the screws at the rear, under arm rest.



Gently work top section of console up and over the parking brake arm.



Step 4: After removing the top section of the console, remove the center console side panels located under dash at the front of console by pulling straight back and up.



Step 5: Remove the (2) screws at front of console and the (2) nuts inside the storage area under armrest.






NOTE: If there is a power outlet in the rear of the console, be sure to unplug it before removing it!




Step 6: Remove center console.




Now, we get under the car for steps 7 and 8, what fun!

Step 7: Use a flat screwdriver to pry the tab inside the “slide” mechanism which secures the connector to the shift arm and Slide the tab up to unlock the connector.




With the tab in the up position, gently pry the shift cable away from the lever.




Step 8: Using a small screwdriver press the locking ear on the shifter cable locking clip where it protrudes through a small hole in the cable support arm and at the same time push up on the small tab. Do the same to the tab on the upper ear while pulling the cable outward. If top tab does not release, then use the screwdriver to gently pry out of arm. NOTE: Since the tabs are nearly impossible to see when under the car, inspect this same bracket on the TCI shifter to understand how the connector mounts. The job takes two hands so I was unable to grab a picture of this step, however the following picture shows the cable realeased from the shifter assembly.



From back inside the car perform step 9.

Step 9: From inside remove the (2) bolts and (2) screws that are holding the shifter down.



Unplug the plug from the rear passenger side of the factory shifter and pull to the side.



Remove shifter.





Here are some comparison shots between the two shifters.







Step 10: Install new TCI shifter and carefully snug the (2) bolts and (2) nuts down in a crisscross
manner. This per TCI “THIS IS VERY IMPORTANT!! Using a torque wrench, torque them down evenly in a crisscross pattern to 80 in/lbs. If this is not done correctly, damage will occur to shifter! Plug the electrical harness into the shifter”.



Step 11: Make sure the TCI shifter is in D and from under vehicle, reattach cable to cable support arm. The job takes two hands so I was unable to grab a picture of this step

Continued in next post...

Last edited by tdbrown75; 02-27-2009 at 04:10 PM.
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Old 12-27-2008, 01:08 PM
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Step 12: Align shifter cable end with the shift arm attach. Take care to ensure that you allow the sliding tab to align the shift arm with the cable end. If you even slightly force the cable in or out, the shifter will not function properly. Once attached, lock the cable into position by lowering the locking clip. NOTE: Be careful and do not cycle cable thru the gears when attaching to shifter! If this happens, you must put transmission back into the D (4th gear) position. You can verify this by pulling the cable completely to the rear position. This is 1st gear. Then push cable forward 3 positions. You should feel the detents in the transmission when you do this.



Step 13: Put shifter in PARK position and re-connect battery cables. Turn ignition key on and make sure shift indicator illuminates an amber color in Park only, and that the shifter flows smoothly from Park though drive and test ratchet mechanism. Now you can lower vehicle.



Step 14: Re-install center console pieces and shifter bezel in reverse order of removal in Steps 2-5.





See a video of the shifter in action:
http://www.youtube.com/watch?v=xfwB2GruNXs

Driving and Final impressions:

The shifter performs as advertised and you don’t lose any factory features or functionality as a result of the install. There are some really nice features that set it apart from the factory unit. Fit and finish are excellent, and although I don’t spend a lot of time manually shifting my auto, it’s a heck of a lot of fun to do with this shifter. Most of all, it’s going to be a great conversation piece at shows.

So would I recommend this shifter? Absolutely, but due to the S197’s already stellar performance in drive performance improvement is not a reason to buy it. If you want to add an element of fun to your driving, eliminate the risk of those embarrassing neutral misses, or simply want to upgrade the factory unit for appearance or materials this shifter is for you. It’s not cheap, but frankly I don’t see how it could be made much cheaper without seriously sacrificing quality. It’s just not a simple auto-ratchet shifter like your dad had in his car.

Tim

Last edited by tdbrown75; 02-27-2009 at 04:06 PM.
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Old 12-27-2008, 06:27 PM
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The Magician
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Great Write Up. Will deffinately get this done soon. Thanks
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Old 12-27-2008, 06:52 PM
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SirKnightTG
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Great write-up and I look forward to the rest of it.

I'm going to buy this shifter for sure. I'll install it the same time I do my headers since I'll be on a lift at that time.

Can the lever you pull on to go into P,R,N be changed as well?

Would it be possible to use a ball instead of the main handle? I like the handle this comes with but I'm just curious.
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Old 12-28-2008, 12:01 PM
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desslok40
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Thanks for the right up but I am not getting one of these, where is the all the chrome from all the other pics? plus there is no finger pull, just a flap? This thing looks like sh*t and they still want $400, forget it. It sticks up to high and just looks retarded,I will keep the stock shifter and just live with it, why are there so many aftermarket components for this car that turn out to be a huge dissapointment? This thing was like 6 months in the making, what a ripoff !!
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Old 12-28-2008, 04:18 PM
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Hootna
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So that is my question as well can you get a ball instead of the T handle and is there anything to replace the pancake flipper? Does that get pulled toward the T Handle to actuate? Any way you can make a video?

Great write up!!
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Old 12-29-2008, 10:00 AM
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zkiller
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That is a nice write up. I dont like the way that shifter looks or the way it is priced but you made the install look very simple.
I like the looks of the stock shifter just fine in comparison to this thing, way too tall.
I also notice the scissors lever from the concept is now a plastic lever and the finish is not as nice as the prototype.
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Old 12-29-2008, 12:07 PM
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tdbrown75
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Originally Posted by zkiller
That is a nice write up. I dont like the way that shifter looks or the way it is priced but you made the install look very simple.
I like the looks of the stock shifter just fine in comparison to this thing, way too tall.
I also notice the scissors lever from the concept is now a plastic lever and the finish is not as nice as the prototype.
It's not all that taller then the stock shifter, wait until I get the final pictures with the interior installed before passing judgment. Also, it's not plastic at all, its billet aluminium.

Tim
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Old 12-29-2008, 07:50 PM
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executioner
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Interesting. I too would like to see a video of how it works. Not real keen on the paddle, kinda looks like youd shave the hair off your knuckles (or worse).
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Old 01-01-2009, 12:26 PM
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Thread updated with finished interior and a video!

Tim
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